Background of the project:
Rubber insulation film is mainly used to isolate the role of rubber in the production process, to avoid the phenomenon of adhesion between rubber, rubber and can play a very good isolation and insurance role. In the latter part of the process needs to be torn off this layer of insulation film, and the use of automatic winding method to tear off this layer of insulation film, and sometimes there will be uneven tearing force, resulting in a small piece of the residual film on the rubber surface. In the finished tire pressure test, as long as the internal contains a little of this isolation film will appear the pressure burst of the tire, the entire tire must be scrapped, bringing huge economic losses to the manufacturer. Some products to handle the critical state of the test flow into the market, and this product will give consumers a safety hazard or even life-threatening.
Therefore, online testing of this residual small piece of insulation film and removing it in real time is the preferred method to reduce scrap and improve product quality. The rubber insulation film detection system can realize the detection of the whole rubber web in the discharging and receiving of the production line, and can find out the bad points to alarm and stop immediately to remind the operator to remove the residual insulation film and continue the production line after the reset. This production efficiency will not be greatly affected, while quality can be guaranteed.
System Capabilities and Features
1, the use of independent design, can be freely installed in a variety of different types of production lines, without changing the original production line electrical procedures.
2, using multiple surface area camera at the same time detection, detection range can be set according to customer needs.
3, automatically capture the rubber edge, the product width changes automatically adjust the detection area.
4, the use of color segmentation and other technical means of uniform treatment of different colors of the isolation film, easy to switch the product type.
5, the use of custom high light transmission module on the uneven surface of the rubber reflective processing, so that testing more stable.
6, support defects point highlight instructions, and real-time sound and light alarm.
Common defects: